
Vacuum testing is utilized for finding smaller helium leaks.
While the inside of the the part is pressurized with a helium/nitrogen
mixture, the outside of the part is encapsulated in a vacuum tight
chamber which is connected to the helium spectrometer.
Accumulation testing utilizes a chamber
as well, but the chamber is left at atmospheric pressure. As the
helium leaks from the specimen, it accumulates in the chamber
which is connected to the helium spectrometer through a micro
flow control valve.

Sniffing includes a test probe which
is connected to the helium spectrometer through a micro flow
control
valve. The probe is physically moved around the test part seams
or connections to 'sniff' for a leak. A robot or other automated
motions are utilized for this movement to ensure repeatability
and thoroughness.
Safety concerns can include parts failing under high test pressures.
Depending on the test method and type of part, a lexan guard can
be lowered during every test cycle and raised for the operator
to load and unload parts.
Background helium can accumulate in the test area as a result
of bad parts or mishaps. This can contribute to poor reliability
of test results. To prevent this, as well as reduce recovery times,
an overhead hood can blow fresh air onto the test tooling. In
addition to this, the helium in the part is purged out of the
building during every cycle.
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